EPS Compactor – EPS Recycling
Turn Your EPS Waste into Value
EPS is probably better known under other names, such as airpop or styrofoam. EPS is used for many purposes e.g. insulation and product protection during transportation.
EPS is not biodegradable and when not compressed, it often ends on landfill where this light, but expansive material creates significant problems. However, by selling the compacted the EPS blocks you can generate an income. This is a benefit for EPS recycling and the environment.
EPS Compactor for Recycling
EPS waste can be compacted at the ratio of 50:1 with our RUNI styrofoam compactor. Before compacting, 50 trucks were needed to take the EPS waste to landfill and now only one truck is needed. The compacted blocks can be stacked on a pallet and sold for EPS recycling. On a truck or in a container approx. 20 tonnes can be loaded. TURN WASTE TO VALUE!
Our RUNI styrofoam densifier have a low energy consumption. In contrast to other manufacturers of styrofoam densifiers, RUNI styrofoam compactor does not add heat to the process. The EPS waste creates the required heat itself through friction.
Different Kinds of EPS Waste
EPS comes in many different qualities depending on the application and manufacturer. Density, fire retardants and the shape of the material together determine what RUNI styrofoam densifier we will recommend.
We have seen EPS with a density from 10 grams per liter up to 100 grams per liter. Most types are between 20-35 grams per liter. The density particularly affects the compactor’s capacity per hour and whether a pre-crusher with a larger motor is required
The Shape of the Material
RUNI continues to develop several styrofoam densifiers to meet demands for the different sizes and shapes of EPS material. Through dialogue with our costumers on the flow of the scrap EPS, we are constantly enhancing the possibilities of handling different types of EPS-products.
Types of EPS Screw Compactors
Five models have been developed to meet the different capacities and material flow of EPS.
- RUNI SK120 has a capacity of about 18 kg per hour and is typically fed manually. It is recommended for an annual volume of less than 10 tonnes per year
- RUNI SK200 has a capacity of about 45 kg per hour and is typically fed manually. It is recommended for an annual volume of 10 to 30 tonnes per year.
- RUNI SK200TWIN has a capacity of about 90 kg per hour and is typically fed manually. It is recommended for an annual volume of 50 tonnes per year
- RUNI SK240 has a capacity of about 75 kg per hour and can be fed manually or by conveyor belt. It is recommended for an annual volume of 30-50 tonnes per year.
- RUNI SK370 has a capacity of about 200 kg per hour and can be fed manually or by conveyor belt. It is recommended for annual volume of 50 tons or more.
For SK240 and SK370 styrofoam densifiers a number of different hoppers, pre-crushers, silos, sensors and block divider for automatic cutting the blocks are available. All these options are to optimize the working process and to adapt the solution to the required application.
The EPS compactor can be placed at the end of a conveyer belt or in other way be fitted to the internal flow in the facility
Different EPS Cases
Vartdal Plast, Norway, Post consumer EPS
Premier Patterns, England, EPS-forms from car, boat and plane-industry
Norlax, Denmark, Fish boxes
Vega Salmon, Germany, Fish boxes
North Landing, USA, Fish boxes
Morpol, Poland, Fish boxes
Cap Fraicheur, France, Fish boxes
Rooms to go, USA, EPS from packaging
Chantry Digital, England, EPS from electronics
Silkeborg Recycle Station, Denmark, Post consumer EPS
Tarm Recycle Station, Denmark, Post consumer EPS
Jasar Recycling – PET Deliquifying
Jasar Recycling installed a new Runi SK-370 Deliquifying Compactor for their East Palestine, OH location. “We are very happy with the RUNI SK370 PET Deliquifying system. Right now, we are running the machine in two shifts and the machine is keeping up with all of our plastic material. The nicest feature about the RUNI is that there is barely any maintenance on the system. The RUNI SK 370...
Nen-Products - Beverage Cartons
Separation Leads to Savings on Waste Charges Separation and dewatering in connection with destruction of Tetra Pak cartons turned the waste dry enough for recycling. NEN-PRODUKTER AS in Norway produces juice and smoothies sold in various forms of Tetra Pak cartons. “We have to take care of thousands of units every day due to normal and unforeseen production waste. A major part of this ...
Premier Patterns - EPS
Investment Paid Back Within 12 Months The SK120 meant great savings for small British industrial company. Even with RUNI's smallest screw compactor, waste is turned to value. At the same time, the company got rid of the mess of uncompacted EPS and dust. PREMIER PATTERNS AND CASTINGS LIMITED in the UK produces EPS patterns and moulds in all sizes, especially for the automotive, boat and aerosp...
Skjern Papir - Reject
Dewatered Waste Is Disposed at Lower Cost By compacting and dewatering reject, a paper recycling company avoid having to transport water for no useful purpose. SKJERN PAPIR A/S in Denmark produces 54,000 tons of liner and cardboard from recycled paper annually. In the initial sorting, the paper material is separated out from large, insoluble materials such as plastic, staples and other unwant...
Folldal Recycling - PE film
Environmentally Friendly and Energy-Saving Drying of PE Film Folldal Gjenvinning saves between 100 and 150 kW / h per production line by pre-drying washed plastic film in a RUNI Screw Compactor. Folldal Gjenvinning, a division of Norfolier Norge AS, is one of Scandinavia’s largest recyclers of plastic film. With its latest production expansion, the division’s annual capacity ...
Dan-Web - Dust
Well Suited for Dust and Waste Products from Airlaid Production Less dust, easier handling and reduced transport costs. The RUNI Screw Compactor represents a great advance in airlaid production waste management. Dan-Web in Aarhus produces machinery and equipment for the manufacture of airlaid products such as nappies, sanitary towels, bed sheets and meat pads – primarily as turn-key pro...
Carlsberg Breweries, Denmark
Dewatering Various Cans and Bottles with RUNI Screw Compactor Besides beer cans, Carlsberg Breweries in Denmark also produce Coca-Cola® in aluminum cans and PET-bottles. Carlsberg effective quality control daily sorts out substantial quantities, that needs to be destroyed. In more than 15 years Carlsberg has used a RUNI SK370 for emptying and compacting of PET-bottles. A few years ago the...
Rexcell, Sweden - Airlaid
Compacting Airlaid Dust with Screw Compactor The Swedish company Rexcell produces tissue and airlaid. They are among the leaders within this business with a high level of technology in their production. The RUNI SK370 was installed under their extraction system to compact the dust before it goes into the waste container. The advantage with a RUNI screw compactor is the continuous operation wi...
Systec, Germany - Plastic Film Recycling
Drying PE-Film with RUNI Screw Compactor One of the largest manufacturers of plastic granules from post-consumer waste in Europe, Systec Plastics Eisfeld GmbH in Germany, chose in 2017 to replace their existing installation of screw compactors with 6 new RUNI screw compactors type SK370, into their washing line for PE film, as part of the drying process of the crushed and washed plastic flakes...
Norlax - EPS Fish Boxes
Environment Friendly EPS Handling Turns Waste to Value Norlax earned a return on its investment in a RUNI SK370 and its housing within 2 years. On a good day, up to 1,000 boxes of salmon are fed into production at NORLAX A/S, Denmark. The huge quantity of EPS boxes used to fill 4 truckloads per day, which commuted constantly between the company’s premises and a waste handling company 30...
Vega Salmon - EPS Fish Boxes
Compacting Fish Boxes of EPS (Airpop) with Screw Compactor In 2011 VEGA Salmon built new production facilities in Northern Germany very close to the German –Danish border for processing salmon. The production level is characterized by high flow which requires a high capacity compaction unit. The traditional way of solving high capacity demands is to have a stand alone pre-crusher and a ...
North Landing - EPS Fish Boxes
The RUNI Screw Compactor Has Been Great North Landing, LLC of Clifton, NJ installed a new RUNI SK370 EPS compactor for densifying fish boxes into recycleable logs. “The Runi compactor has been great. It has allowed us to keep our receiving docks clear and clean at all times. In the fish business…a machine like this is a must. Mike, if you ever have anyone who wants to see it fee...
Morpol, Poland - Processor of Fresh Salmon
Compacting Used EPS Fish Boxes with Screw Compactor Morpol in Poland, for many years the world’s largest processor of fresh salmon and today part of the Marine Harvest group. Every day Morpol receives thousands of EPS boxes with fresh salmon and chilling ice. The boxes are only being used once and Morpol therefore uses the RUNI SK370 for effective handling of the empty wet boxes contamin...
Cap Fraicheur, France - EPS
Solution for EPS-handling with Screw Compactor Cap Fraicheur, a French retail chain with a large sale of fish. The company was looking for a solution to compact their many used EPS fish boxes. Normally they have around 60 kg (130 lbs) per day. Most of the stores are located in city centers, and the available space is very limited. Besides the lack of storage, the odor from the used fish boxes...
Rooms To Go - EPS Packaging
Waste Management Creates Profit Large US furniture chain turns over USD 3 million through recycling of packaging In 2007, the US furniture chain Rooms To Go turned over USD 1.75 billion worth of furniture – products packaged using vast amounts of cardboard, wood, plastic and EPS. But already in 1991 the chain introduced a recycling programme that has transformed waste into a profitable ...
Chantry Digital - EPS Electronics
Storage Handling Would Be Difficult Without the RUNI SK120 RUNI SK120 has meant tremendous savings for a British retailer, in terms of both space and money. CHANTRY DIGITAL is a British retailer within consumer electronics and hard electrical appliances. The company covers four counties with seven outlets, and has a large nationwide commercial division. At its head office in Trowbridge, Chan...
Veglo - Metal Cans
Separating Paint Leftovers from Buckets By separating paint from the buckets and compact the packaging, the waste handling company saves money on both transport and disposal VEGLO MILJØSERVICE AS collects and processes hazardous waste from companies over a wide geographic area in central Norway, including cans and buckets of paint leftovers, around 300 tons p.a. which have to be emptie...
Silkeborg Recycling Station
Optimises Recycling of EPS (Airpop) with Reason Approx. 30 tons annually or equivalent to more than 60 truckloads of EPS are collected today instead of going into the container with other combustible materials. The EPS has previously been a large part of the combustible fraction, but is now compacted on site and sold for recycling with reduced transport costs. The 30 tons of compacted EPS blo...
Haith Recycling, Great Britain - Biogas Industry
Optimize Biogas Production with Screw Compactor Food waste is very suitable for anaerobic digestion plants. By separating as much of the organic liquid from the packaging the more feed stock is created for the plant and the weight of the packaging is reduced. The packaging normally goes to landfill. Haith Recycling searched the market before they decided for a RUNI screw compactor. They...
Tarm Recycle Station - EPS
Compacting of EPS/airpop for recycling Tarm recycle station compact the gathered EPS, also known as airpop, in the recycle station with a RUNI SK200Twin and sells the compacted EPS blocks for recycling.Earlier the EPS was part of combustibles assorted, but now has to be separated. It has been quite a change for the citizens having to sort it and place it in a different place in the recycle sta...
Vartdal Plast – takes the lead role in Norway From fish box producer to waste collector and LOOP ambassador Vartdal Plast is one of the biggest EPS converters in Norway and even in the Nordic region. The company was founded in 1962 and was, actually, the first company to produce fish boxes from EPS (Expandable Polystyrene). Keeping food fresh and houses warm is the very foundation of V...